The Indian automotive sector is undergoing one of the most significant energy transitions in its history. For decades, passenger vehicles on Indian roads relied almost exclusively on fossil fuels—primarily petrol and diesel. However, a combination of mounting environmental concerns, deteriorating air quality in metropolitan cities, and the immense financial strain of importing crude oil has forced a dramatic shift in policy.
To address these challenges, the Government of India, spearheaded by the Ministry of Road Transport and Highways (MoRTH), has launched an aggressive push toward biofuels. Among these, ethanol has emerged as the primary alternative. The national strategy is built around the Ethanol Blended Petrol (EBP) program, which aims to gradually increase the ratio of agricultural-based ethanol mixed with standard petrol.
While E10 (10% ethanol) has become standard across the country, and E20 (20% ethanol) is rapidly rolling out nationwide, the ultimate frontier for internal combustion engines is E85 compatibility. E85 is a high-blend biofuel containing up to 85% ethanol and 15% gasoline. Cars designed to run on this fuel are known as Flex-Fuel Vehicles (FFVs).
For Indian car buyers looking to make their next purchase future-proof or environmentally responsible, a critical question arises: Which cars in India are E85 compatible?
In this comprehensive guide, we will break down the current state of E85 compatibility in the Indian car market, detail the showcased prototypes and upcoming vehicles from top manufacturers like Toyota, Maruti Suzuki, Tata Motors, and Honda, explain why you cannot buy these cars just yet, and explore the technical reasons why standard vehicles cannot run on high-ethanol blends.
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1. Understanding the Ethanol Blending Roadmap in India
To understand vehicle compatibility, it is first necessary to understand the regulatory roadmap defined by the Indian government. The transition to ethanol is happening in phases, and different vehicles are certified for different blend levels.
The Ethanol Blend Spectrum: E10 to E100
* E10 (10% Ethanol, 90% Petrol): India achieved its target of 10% average ethanol blending nationwide in June 2022. Almost every petrol vehicle manufactured in India since the early 2000s is fully compatible with E10 fuel. No mechanical modifications or special tunings are required to run this blend safely. E20 (20% Ethanol, 80% Petrol):** E20 is the current target for nationwide availability. Under the BS6 Phase 2 emission standards, which came into effect in April 2023, the government mandated that all new passenger cars sold in India must be *materially compliant with E20. This means the fuel lines, gaskets, injectors, and fuel pumps are designed to resist the corrosive properties of up to 20% ethanol. * E85 (51% to 85% Ethanol, 15% to 49% Petrol): E85 is the standard for Flex-Fuel Vehicles. These vehicles can run on any combination of petrol and ethanol, ranging from pure petrol (E0) to E85. These cars require significant engineering changes, including corrosion-resistant fuel paths, larger fuel injectors, high-capacity fuel pumps, and active ethanol sensors. * E100 (100% Ethanol): Pure hydrous ethanol. E100 has been highlighted by government ministers as a long-term goal, especially for two-wheelers, three-wheelers, and heavy commercial vehicles. Running E100 requires dedicated engine calibration, heated intake systems, and specialized materials to handle the complete absence of petroleum lubrication.
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2. E20 Compliant vs. E85 Flex-Fuel: The Mechanical & Chemical Differences
A common point of confusion among Indian car owners is the distinction between a BS6 Phase 2 E20-compliant car* and an *E85 Flex-Fuel Vehicle.
If you bought a petrol car in India after April 2023, it is likely stickered with an "E20" badge inside the fuel filler flap. However, this does not mean your car can run on E85.
Running E85 in a standard E20-compliant vehicle will result in severe engine misfires, fuel system corrosion, and potential engine failure. Understanding why requires a look at the chemical and mechanical differences between the two standards.
Material Compatibility and Chemical Corrosion
Ethanol ($C_2H_5OH$) is a highly polar solvent, which makes it chemically aggressive toward many organic materials. It is also hygroscopic, meaning it actively absorbs water from the surrounding atmosphere. * Standard/E20 Cars: These vehicles use synthetic rubber (like nitrile) for fuel lines, standard plastics for connectors, and aluminum or steel for fuel rails and tanks. At a 20% blend limit, these materials can withstand the mild chemical activity of ethanol. * E85 Flex-Fuel Vehicles: With up to 85% ethanol, the risk of chemical degradation increases exponentially. E85 vehicles must replace all standard rubber and plastic fuel system components with inert materials like Teflon (PTFE) and Viton (FKM). Metal components, such as fuel rails, fuel pumps, and fuel tanks, must be made of stainless steel or coated with specialized anti-corrosive linings to prevent galvanic corrosion caused by the water absorbed by the ethanol.Energy Density and Stoichiometric Air-Fuel Ratio
The stoichiometric ratio is the chemically ideal air-to-fuel ratio for complete combustion. Standard Petrol (E0):** Requires an air-fuel ratio (AFR) of *14.7:1 (14.7 parts of air to 1 part of fuel by weight). E85 Fuel:** Requires a stoichiometric AFR of approximately *9.76:1.Because ethanol contains roughly 30% to 34% less chemical energy by volume than gasoline, an engine running on E85 must inject 30% to 35% more fuel volume into the cylinders to produce the same combustion energy as petrol. * Standard/E20 Cars: The fuel injectors and fuel pumps are sized to deliver fuel volume appropriate for gasoline. If you put E85 in a standard car, the fuel delivery system cannot supply the required 30%+ increase in volume. The engine will run extremely lean (too much air, not enough fuel), causing severe stumbling, hesitation, check engine lights (P0171/P0174 lean codes), and overheating. * E85 Flex-Fuel Vehicles: These cars are equipped with high-flow fuel injectors with larger spray nozzles and a high-capacity electric fuel pump that can easily deliver the increased fuel volume required when E85 is detected.
The Ethanol Content Sensor (ECS) and ECU Mapping
A true Flex-Fuel Vehicle must be able to run on any mixture of fuel. If you fill up with petrol, then top off with E85, the ethanol concentration in your tank will be somewhere in the middle (e.g., E45 or E60). * Standard/E20 Cars: The Engine Control Unit (ECU) has a fixed fuel map designed for gasoline. While it can make minor adjustments (typically up to 15% or 20% fuel trim) using feedback from the exhaust oxygen sensors, it cannot adapt to the massive shifts in combustion dynamics required for high-ethanol blends. E85 Flex-Fuel Vehicles:** These vehicles feature an *Ethanol Content Sensor (ECS) installed in the fuel line. This sensor measures the fuel's dielectric constant and temperature in real-time, calculating the exact percentage of ethanol entering the engine. It sends this data to a highly advanced ECU, which instantly adjusts the fuel injection duration (pulse width) and advances or retards the ignition timing to optimize combustion. Because ethanol has an octane rating of approximately 100 to 105 (compared to 91 octane for standard Indian petrol), the ECU can advance spark timing significantly, extracting more power and efficiency from the high-octane fuel.---
3. The Complete List of E85 Compatible Cars in India
As of mid-2026, there are no E85 flex-fuel cars commercially available for retail purchase by the general public in India.
However, the Indian automotive landscape is preparing for a wave of launches. Major manufacturers have developed, tested, and officially showcased advanced E85-compatible prototype vehicles. Many of these vehicles are undergoing real-world road trials in collaboration with the government, preparing for commercial release as soon as the fueling infrastructure and pricing policies are finalized.
Here is the detailed list of E85-compatible passenger cars showcased or planned for India, categorized by manufacturer.
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Toyota Kirloskar Motor (TKM)
Toyota is a global pioneer in flex-fuel technology, having successfully deployed Flex-Fuel Vehicles in Brazil for over two decades. The Japanese automaker is leveraging this experience to lead the E85 charge in India.
#### 1. Toyota Innova HyCross Flex Fuel (Prototype - Undergoing Trials) The Toyota Innova HyCross Flex Fuel is arguably the most advanced flex-fuel passenger vehicle ever showcased in India. Officially unveiled by Union Minister Nitin Gadkari, this prototype is the world’s first BS6 Phase 2-compliant Flex-Fuel Strong Hybrid Electric Vehicle (FFV-SHEV).
* Engine & Hybrid Technology: The vehicle features a modified version of Toyota’s 2.0-litre, 4-cylinder Atkinson Cycle petrol engine paired with an electric motor and a self-charging hybrid battery pack. The engine is engineered to run on any blend of ethanol from E20 up to E85. * Performance: The powertrain produces a combined system output of approximately 184 bhp, delivered through an electronic continuously variable transmission (e-CVT). * The Hybrid Advantage: One of the main criticisms of E85 fuel is the 30% drop in fuel economy due to its lower energy density. Toyota has solved this issue by pairing the E85 engine with a strong hybrid system. By operating on pure electric power during low-speed city driving and stop-and-go traffic, the hybrid system offsets the fuel consumption penalty of the E85 engine. The expected real-world fuel economy is estimated to be around 17 to 18 km/l on E85, making it highly economical. * Current Status: Toyota has deployed a fleet of these vehicles for real-world testing in India to study the long-term impact of Indian-produced ethanol on the engine and hybrid components.
#### 2. Toyota Corolla Altis Flex Fuel Hybrid (Technology Demonstrator) Before showcasing the Innova HyCross, Toyota imported a Corolla Altis Flex Fuel Hybrid from its Brazilian operations to demonstrate the viability of the technology to Indian regulators and oil marketing companies.
* Engine & Technology: It utilizes a 1.8-litre hybrid powertrain designed to run on E85. * Purpose: While TKM has no immediate plans to launch the Corolla sedan commercially in India, the vehicle serves as a critical R&D testbed. The data gathered from running this vehicle on Indian roads helped Toyota engineers optimize the calibration of the Innova HyCross Flex Fuel engine for local driving conditions and fuel qualities.
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Maruti Suzuki India Limited (MSIL)
As India's largest passenger car manufacturer, Maruti Suzuki is focusing on democratizing alternative fuel technologies. The company is actively working to make flex-fuel technology affordable and accessible for mass-market buyers.
#### 1. Maruti Suzuki WagonR Flex Fuel (Prototype - Expected Commercial Launch: Late 2026 / 2027) The WagonR is one of India's best-selling entry-level cars. Maruti Suzuki showcased a close-to-production WagonR Flex Fuel prototype, designed and developed locally by MSIL engineers with assistance from Suzuki Motor Corporation, Japan.
* Engine & Engineering Modifications: The prototype is powered by Maruti’s widely used 1.2-litre, 4-cylinder K-Series petrol engine. To make it E85 compatible, Maruti Suzuki upgraded the entire fuel system: * Fuel Lines & Pump: Replaced with corrosion-resistant, nickel-plated components. * Injectors: High-flow injectors designed to deliver the required 30%+ increase in fuel volume. * Cold-Start System: A specialized heating element integrated into the fuel rail to assist with cold-starting during winter, as ethanol has difficulty vaporizing at low temperatures. * ECU Calibration: A smart ECU programmed to detect ethanol concentration via an online sensor and adjust mapping dynamically. * Current Status: The WagonR Flex Fuel has undergone extensive testing, including emission validation and durability trials. It is positioned as Maruti Suzuki's primary mass-market flex-fuel offering. * Launch Timeline: Maruti Suzuki has indicated that commercial production of mass-market flex-fuel cars will begin once E85 fuel availability expands, with late 2026 or early 2027 being the projected window.
#### 2. Maruti Suzuki Brezza Flex Fuel (Concept / Development Phase) Following the success of the WagonR prototype, Maruti Suzuki is developing a flex-fuel variant of its highly popular compact SUV, the Brezza.
* Engine & Technology: The Brezza Flex Fuel will adapt the 1.5-litre K15C petrol engine. This engine, which features Suzuki's DualJet and Smart Hybrid technology, will undergo the same structural and chemical upgrades as the WagonR to handle up to E85 fuel. * Market Positioning: Offering a flex-fuel option in the compact SUV segment is a strategic move to capture urban buyers who want the styling of an SUV with the environmental benefits of high-blend ethanol.
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Tata Motors
Tata Motors has established itself as the leader in the Indian electric vehicle (EV) segment. However, the company maintains a multi-fuel strategy, recognizing that flex-fuel will play a vital role in segments where EV infrastructure is still developing.
#### 1. Tata Nexon Flex Fuel (Prototype / Concept) Tata Motors showcased a concept version of the Nexon Flex Fuel at the Bharat Mobility Global Expo.
* Engine & Engineering Challenges: The Nexon Flex Fuel prototype utilizes Tata's 1.2-litre turbocharged Revotron petrol engine. Turbocharged engines present unique challenges when running on E85. Because turbochargers compress incoming air, the cylinder pressures and temperatures are much higher than in naturally aspirated engines. * The Octane Advantage: Ethanol's high octane rating (105 AKI) is highly beneficial for turbocharged engines. It prevents engine knocking, allowing Tata engineers to increase boost pressure and advance ignition timing, resulting in a noticeable bump in horsepower and torque compared to the standard petrol Nexon. * Current Status: The vehicle is in the engineering evaluation phase. Tata Motors is optimizing the engine maps to ensure emission compliance under the strict BS6 Phase 2 Real Driving Emissions (RDE) standards.
#### 2. Tata Punch Flex Fuel (Planned) The Tata Punch has been a runaway success in the micro-SUV segment. Tata is exploring the integration of E85 compatibility into the naturally aspirated 1.2-litre engine used in the Punch, targeting budget-conscious rural and semi-urban buyers where agricultural ethanol production is concentrated.
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Honda Cars India
Honda has a strong global presence in flex-fuel markets, particularly in Brazil, where they sell E85 and E100 variants of the Honda City and Honda HR-V.
#### 1. Honda City Flex Fuel (Under Evaluation) Honda Cars India is actively evaluating the introduction of its Brazilian flex-fuel technology to the Indian market.
* Engine & Technology: The Honda City Flex Fuel utilizes the company’s proven 1.5-litre i-VTEC DOHC engine. In Brazil, this engine is optimized to run on E85 and E100. It features an advanced electronic fuel injection system, hardened valve seats, and a specialized cold-start system that eliminates the need for an auxiliary gasoline tank. * Current Status: Honda is conducting feasibility studies in India. The primary challenge is adapting the Brazilian engine calibration to match the specific chemical properties of Indian-produced ethanol, which is primarily derived from sugarcane molasses rather than corn.
#### 2. Honda Elevate Flex Fuel (Planned) The Honda Elevate shares its platform, suspension, and 1.5-litre i-VTEC engine with the Honda City. If Honda commercializes the City Flex Fuel in India, the Elevate is expected to receive the same E85-compatible powertrain shortly after.
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4. Why Can't You Buy an E85 Car in India Today? The Three Key Roadblocks
With manufacturers already possessing working, emission-compliant E85 prototypes, why are these cars not sitting in dealership showrooms? The delay in commercialization is driven by three major hurdles.
1. The Fuel Infrastructure Gap
A flex-fuel vehicle is only practical if the owner can easily buy the fuel. Currently, E85 dispensing pumps are virtually non-existent in India. While the government has mandated that oil marketing companies (OMCs) like IOCL, HPCL, and BPCL establish biofuel pumps, progress is slow.Most existing E85 pumps are part of restricted pilot programs located in select metropolitan areas like Pune, Delhi NCR, and Bengaluru. Until a consumer can drive from Delhi to Mumbai with the confidence that they can refuel with E85 along the highway, mass adoption remains impossible.
2. The Running Cost Disadvantage (Pricing Policy)
Because E85 has a lower energy density, running a vehicle on E85 results in a 25% to 30% drop in fuel mileage. * If standard petrol costs ₹100 per litre and a car delivers 15 km/l, the fuel cost is ₹6.67 per km. * If the same car runs on E85 and the mileage drops to 11 km/l, E85 must be priced significantly cheaper than petrol to make financial sense. If E85 is priced at ₹90 per litre, the cost per km rises to ₹8.18, making it more expensive to run despite the cheaper fuel price.To incentivize consumers to buy flex-fuel cars, the government must implement a fuel pricing policy where E85 is priced at least 30% to 35% cheaper than standard petrol. Automakers are waiting for these pricing guarantees before launching commercial models.
3. GST and Tax Incentives
Developing E85-compatible vehicles requires expensive engineering modifications, high-flow injectors, stainless steel lines, and advanced ECUs. This increases manufacturing costs.Under the current Indian tax structure, petrol cars (including hybrids) face high GST rates (28% base GST plus additional cess up to 22%). Manufacturers are lobbying the government to reduce the GST on Flex-Fuel Vehicles to 5% (on par with Electric Vehicles). A tax reduction would allow OEMs to price E85 cars competitively against standard petrol cars, driving consumer interest.
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5. Can You Run E85 in a Standard BS6 Phase 2 (E20) Car?
If you pull up to an Indian fuel station in a modern BS6 Phase 2 car and see an E85 pump, you might be tempted to fill up, assuming your E20-compliant engine can handle it. Do not do this.
Putting E85 in an incompatible standard vehicle will lead to immediate drivability issues and severe, long-term mechanical damage.
Immediate Effects of Putting E85 in a Standard Car
1. Massive Power Loss & Hesitation: Within a few kilometers of driving, as the E85 reaches the engine, the vehicle will begin to hesitate, stumble, and shake. Pressing the accelerator will result in very little power delivery because the engine is running dangerously lean. 2. Check Engine Light & Error Codes:* The exhaust oxygen sensors will detect massive amounts of unburnt oxygen. The ECU will attempt to add fuel by maxing out its fuel trims. Once it hits its limit, it will trigger the Check Engine Light and store trouble codes **P0171 (System Too Lean - Bank 1)** and *P0174 (System Too Lean - Bank 2). 3. Engine Stalling & Misfires: The lean air-fuel mixture will fail to ignite properly in the cylinders, leading to constant engine misfires. The car will likely stall at low speeds or when idling at traffic lights, and restarting the vehicle will be extremely difficult. 4. No Cold-Starting: If you park the car overnight in cool weather, it may refuse to start at all. Without the specialized cold-start enrichment mapping and heated fuel lines found in true FFVs, the ethanol will not vaporize, leaving you stranded.
Long-Term Mechanical Damage
* Fuel System Corrosion: Within a few weeks, the highly corrosive ethanol will begin eating away at the brass and aluminum components in your fuel system. The bare metal will oxidize, creating tiny flakes of rust and debris that will travel down the line and clog your fuel injectors. Fuel Hose and Seal Degradation:** The standard rubber fuel lines and injector O-rings will dry out, become brittle, crack, and swell. This creates a severe *fire hazard as pressurized fuel begins leaking onto the hot engine block. * Fuel Pump Seizure: The electric fuel pump in a standard car relies on standard gasoline for lubrication. Ethanol is a dry solvent with no lubricating properties. The pump will overheat, wear out its internal armature, and seize, requiring a costly replacement. * Valve and Valve Seat Recession: Ethanol burns dry and hot. Standard engines rely on the microscopic deposits left by petrol combustion to cushion the valves as they slam shut against the valve seats. Running E85 without hardened valve seats will cause the valves to recede into the cylinder head, resulting in a loss of compression and requiring a complete engine rebuild.
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6. Aftermarket E85 Conversion Kits: Are They Safe for Indian Cars?
Given the lack of factory E85 cars, some enthusiasts are turning to aftermarket E85 conversion kits. These kits typically consist of a plug-and-play electronic control box that plugs in-line with the fuel injectors.
How They Work
The conversion box intercepts the signal from the factory ECU to the fuel injectors. It reads the fuel injector pulse width and increases the duration by 30% to 35%, forcing the injectors to stay open longer to deliver the extra fuel volume required for E85. Some advanced kits also include an add-on ethanol content sensor that wires into the box to adjust the duration dynamically based on the mixture.The Risks and Reality for Indian Drivers
While these kits can solve the fuel volume problem, they do not address the physical and regulatory realities of driving in India:
1. No Material Protection: An aftermarket electronic box cannot change the physical materials of your fuel system. If your car uses standard rubber lines, aluminum rails, and an untreated fuel tank, they will still corrode and degrade over time, leading to leaks and component failures. 2. Warranty Voidance: Installing an aftermarket conversion kit involves splicing or plugging into the engine wiring harness. This will immediately void your manufacturer's vehicle warranty. 3. RTO and Insurance Issues: In India, modifying a vehicle's fuel delivery system without approval from the Automotive Research Association of India (ARAI) and the Regional Transport Office (RTO) is illegal. If your vehicle is involved in an accident or suffers an engine fire, insurance companies will deny your claim if they discover an unauthorized E85 conversion kit. 4. No Ignition Timing Adjustment: Simple piggyback kits only adjust fuel volume; they cannot adjust the vehicle's ignition timing. This means you cannot take advantage of E85’s 105-octane rating to gain performance or efficiency, defeating one of the main benefits of the fuel.
For these reasons, aftermarket E85 conversion kits are not recommended for daily driven passenger cars in India.
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7. Comparison of Showcased E85 Cars in India
To summarize the current landscape, the table below provides a side-by-side comparison of the E85-compatible cars that have been officially showcased by manufacturers in India.
| Manufacturer | Model | Engine Configuration | Hybrid Tech | Ethanol Compatibility | Current Status | Expected Launch Window | | :--- | :--- | :--- | :--- | :--- | :--- | :--- | | Toyota | Innova HyCross | 2.0-L Atkinson Cycle | Strong Hybrid (SHEV) | E20 to E85 | Prototype / Road Trials | Late 2026 / 2027 (Limited) | | Toyota | Corolla Altis | 1.8-L Atkinson Cycle | Strong Hybrid (SHEV) | E20 to E85 | Tech Demonstrator | R&D Only (No Commercial Launch) | | Maruti Suzuki | WagonR | 1.2-L K-Series | None (Standard ICE) | E20 to E85 | Production-Ready Prototype | Late 2026 / 2027 | | Maruti Suzuki | Brezza | 1.5-L K15C | Mild Hybrid | E20 to E85 | Under Development | 2027 | | Tata Motors | Nexon | 1.2-L Turbocharged Revotron | None (Turbo ICE) | E20 to E85 | Prototype / Showcase | 2027 | | Tata Motors | Punch | 1.2-L Revotron | None (Standard ICE) | E20 to E85 | Concept / Planned | 2027-2028 | | Honda | City | 1.5-L i-VTEC | None (Standard ICE) | E20 to E85 / E100 | Under Evaluation | 2027 |
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8. Conclusion: The Road Ahead for E85 in India
The transition to E85 compatibility represents a monumental shift for the Indian automotive industry. With industry giants like Toyota, Maruti Suzuki, and Tata Motors investing heavily in the technology, the engineering foundation has already been laid.
The upcoming models—ranging from the highly practical, mass-market Maruti Suzuki WagonR Flex Fuel to the technologically sophisticated Toyota Innova HyCross Flex Fuel Hybrid—prove that sustainable, low-emission motoring is well within reach without the range anxiety often associated with electric vehicles.
However, the speed at which these E85-compatible cars transition from prototypes to dealership showrooms depends entirely on government policy. Until the oil marketing companies build out a reliable nationwide network of E85 dispensing pumps, and until the government establishes a clear, financially attractive pricing policy for ethanol fuel and reduces the GST on Flex-Fuel Vehicles, these cars will remain in the testing phase.
As a consumer, the best course of action is to keep a close eye on the developing infrastructure. If you are buying a car today, rest assured that your BS6 Phase 2 vehicle is fully ready to handle standard E20 fuel. But when the E85 pumps start appearing in your city, you can look forward to a new generation of factory-built, E85-compatible flex-fuel cars that will power a cleaner, greener, and more self-reliant India.
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References: Ministry of Road Transport and Highways (MoRTH), Government of India - *Biofuel Policy and Ethanol Blending Roadmap. Toyota Kirloskar Motor (TKM) - *Press Release on Flex-Fuel Strong Hybrid Prototype Showcase. Society of Indian Automobile Manufacturers (SIAM) - *Ethanol Roadmap for the Indian Automotive Industry. Maruti Suzuki India Limited (MSIL) - *Technical Specifications of the WagonR Flex Fuel Prototype. Automotive Research Association of India (ARAI) - *Emission Compliance Guidelines for Flex-Fuel Vehicles.